Increasing Reclaim to an Existing Site to Enable Sustainability and Growth

by David
Sep 28, 2025

Maximizing reclaim and reducing construction scope within the existing boundary conditions

Executive Summary

Increased the site’s internal reuse rate by 19%

Debottlenecked risks to incoming freshwater availability

Supported strategy to avoiding compliance risks

Optimized water management schemes based on boundary conditions and priorities

Challenge

Develop a strategy to increase water conservation at an existing fab that operates as an R&D facility in addition to manufacturing product.

Barriers

The complexity of the site, due to its age and purpose as an R&D facility, required extensive data organization and processing to determine the most effective way to conserve water within the boundary conditions and priorities of the facility.

Solution

After creating a “Baseline” water model of the existing facility in FTD’s Water Management Application (WMA) platform, FTD evaluated centralized, decentralized, and hybrid water conservation strategies for the future site configuration. The selected strategy was optimized for the site’s specific conditions and client priorities.

Impact

The selected strategy is projected to increase the site’s internal water reuse rate by 19% while remaining in compliance, minimizing reliability risks, and avoiding the need to build a costly end-of-pipe (EOP) treatment system. FTD provided ROM costs for the selected strategy and viable alternative strategies should more extensive reclaim be required.

Location: USA
Project Name: New High Volume Manufacturing Factory on an Existing Campus
Project Scale: 3,000+ GPM Reclaim System